High Speed Tablet Press Machine

By: Pharma Tips | Views: 3963 | Date: 03-Jan-2012

ATX- II High Speed Tablet Press (Square cGMP, Pre Compression)• Max. Output 2,56,200 Tablet / Hr., SEIKO Dials• Pre-Compression, Force Feeding Facility & Hydraulic Pressure System• A.C. Drive & Electro Electromagnetic Clutch


ATX- II High Speed Tablet Press (Square cGMP, Pre Compression)

37 Stn. "D'', 45 Stn. "B", 55 Stn. & 61 Stn. "BB"
•    Square cGMP Model, Single Sided High Speed Tablet Press



High Speed Tablet Press - ATX-II

•    Max. Output 2,56,200 Tablet / Hr., SEIKO Dials
•    Pre-Compression, Force Feeding Facility & Hydraulic Pressure System
•    A.C. Drive & Electro Electromagnetic Clutch




TECHNICALSPECIFICATIONS

MODEL

ACRA-ATX–II-37

ACRA-ATX–II-45

ACRA-ATX–II-55

ACRA-ATX–II-61

No. of Station

37 Station

45 Station

55 Station

61 Station

Type of Tooling

D

B

BB

BB

Output-Tablet/Hr (Min./Max)*

26,640  to 1,55,400

32,400 to 1,89,000

39,600 to 2,31,000

43,920 to 2,56,200

Max. Operation Pressure (Main kn)

100

65

Operating Pressure  (Pre-Compression)

15

Depth of Fill

20 mm

16 mm

11 mm

11 mm

Max. Tablet Dia.

25 mm

16 mm

11 mm

11 mm

Upper Punch Penetration

3 to 6 mm

Upper Punch Penetration – Pre Comp (mm)

2 to 5 mm

Total Power

7 kw / 9.5 hp

RPM (MAX)

70 RPM

Main Electric Motor

5.5 kw / 7.5. HP/ 415 V / 3Phase 50 Hz.

Overall Dimension (mm)

1500 (L) x 1200 (W) x 2000 (H) (Guard Close)

Overall Dimension (mm)

2220 (L) x 2350 (W) x 2100 (H) (Guard Open)

Case Dimension (mm)

2100 (L) x 1700 (W) x 2150 H

Net Weight (Approx.)

2200 kgs.

Gross Weight (Approx.)

2500 kgs.




* Depending upon the characteristic of material and shape & size of tablets.


SALIENT FEATURES
•    In Compliance with cGMP Standard
•    High speed Turret Operation – up to 70 RPM.
•    Pre- Compression as a Standard Features.
•    SS 316 Contact Parts and Middle Plate of Turret
•    Three PC. Turret with Electroless Nickel Plating & Lower Punch seals.
•    Easily removable bottom driven rotary Force Feeders.
•    Main Motor and force feeder motors drives through ACVFD.
•    Electromagnetic Clutch system  to protect rotating parts from the starting toque    means, less wear  & tare.
•    Hydraulic Power pack system for pressure loading and overload release.
•    All Machine contacts & tablet parameter settings from outside of the machine
•    Centrally driven oil immersed gear box having direct drive to the turret.
•    Main motor & drive have rested to permit the start of the machine at any speed, under maximum load, Without any complications.
•    Adjustable Upper Punch Penetration (This feature is highly beneficial when tablet difficult products Or making very Shallow tablets.
•    Double Sided Groved Channel Type Upper Cam Track for Lifting / Lowering the upper Punches.
•    Auto Lubrication pump, as a standard features.
•    Acrylic upper cabinet guards having 12 mm thickness.
•    Lower guards of SS 304, having excellent matt finish.
•    Hopper with Butter fly valves & Hopper granule level sensor
•    Hour run meter, to record the total machine run time.
•    Digital tablet counter with RPM Meter.
•    Interlocked limit switches to upper guards for operator safety.
•    S.S. Cladding to the bottom plate for easy cleanability

Anti Vibration mount at the bottom plate

•    Tablet MFG. Zone, paint free & without corner support pillars, for easy cleanability
•    Box type control Pannel
•    Box type control panel of SS 304 material, on back side of the machine This a Unique feature which protect control Panel & Electricals for dust partials.


OPTIONAL FEATURES

•    Polycarbonate upper guards (Optional)
•    Separate Electric control Pannel (Optional)
•    PLC with MMI Colour Touch Screen (Optional)
•    Servo Motor Mechanism for tablet thickness  Auto dialing through PLC (Optional)
•    Auto Rejection and Random Sampling Device (During Start and Stop of the Machine) (Optional)
•    Fully Computer Control system (CFC) (Optional)
•    Powder loading system (VAC – V- Max Type) (Optional)
•    Lower punch lubrication spray System (Optional)
•    2 Year recommended Spares (Optional)

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